Archives: Projects

Scottish Salmon, Scotland

Brief

The Scottish Salmon Company is the leading producer of quality Scottish farmed salmon operating across the West Coast of Scotland and Hebrides. The company required upgraded door systems at their processing facility in Stornoway. 

Solution,

Dortek supplied Novosprint high speed doors and Metaflex sliding chiller doors to facilitate the segregation of production areas for hygiene and temperature control. The short opening and closing times of the Novosprint door which has speeds of up to 5 m/s, was used to help improve hygiene and operational efficiency, prevent unnecessary heat loss, and significantly reduce energy costs. The Metaflex sliding chillers doors were specified due to their airtight seal which eliminates draughts or leakage. The door also has a hygienic finish for food safe environments and automatic operation for easy access.

Kelloggs, Malaysia

Brief

Existing aluminium PIR doors come as a system with the wall panels during initial construction of the factory have showed sign of deterioration and facing functional issues. 

Solution

With our doors already being successfully used at the Kellogg’s facility in Thailand and in the UK. The client was happy to replace all 30 doors in anticipation that any deterioration of the existing aluminium doors can affect the production line activities.

Westlands Milk Products

Brief

Westland were in need of a replacement door for steel doors that had corroded. They wanted to use our GRP hygiene door with smoke seals to meet compliance for both smoke and hygiene.

Solution

Dortek provided our non fire rated hinged doors. The doors provided had GRP frames and door blades with integrated vision panels that were flush on both sides. The GRP doors are seamless non organic door blades which provide high hygiene performance for dairy and nutritional facilities. 

NIG Nutritionals

Brief

NIG Nutritionals required hygienic food grade doors that were fully encapsulated with no organic materials within the door blade. The doors needed to be flush, smooth, easy to clean while also being water resistant as some of the doors were located externally on the drying tower. 

Solution

Dortek supplied our ranges of fire and non fire rated hinged and sliding doors throughout the plant in the dryer, packaging and red line areas. The smooth and non organic GRP doors are ideal for wash and corrosion resistance in the production of infant formula and ideal for meeting high hygiene manufacturing standards. The doors were also required to meet New Zealand fire standards. 

Danone Nutricia

Brief

Danone Nutricia required hygienic door solutions for a new infant formula plant in Cujik. The plant will produce highly specialised infant formula for specific health conditions. 

Solution

Dortek supplied our ultra hygienic access solutions with fire ratings and fire rated windows across the production areas. The doors flush surfaces are easy to clean and free from voids to prevent bacteria harbouring. The hygienic and non absorbent construction makes them ideal for infant nutrition facilities. Dortek doors are also fire certified to worldwide standards and unaffected by high humidity environments. 

Kerry Foods, Malaysia

Brief

Kerry Foods required hygienic door solutions as part of a refurbishment to replace existing stainless steel doors at the manufacturing facilities in Tampoi and Penang. 

Solution

Dortek supplied hygienic fire rated and non fire rated doors with wrap around Stainless Steel frames which line the existing reveals. Dortek doors are smooth, seamless, waterproof and void free making them ideal for dried milk facilities. 

Fonterra, Indonesia

Brief

Fonterra required hygienic door solutions for its new blending and packing plant in Indonesia. 

Solution

Dortek supplied hygienic fire rated and non fire rated doors across the three facilities. The hygienic, waterproof doors have no seams for dirt or bacteria to grow making them ideal for dairy and infant nutrition facilities.  

Glanbia, Ireland

Brief

Glanbia required hygienic door solutions for its diary plants in Virginia, Belview and Ballyragget.

Solution

Dortek supplied hygienic fire rated and non fire rated doors across the three facilities. Our seamless GRP doors have a smooth and seamless gelcoat finish which is easy to clean with no ledges or voids to harbour bacteria. Our doors will not rust or corrode unlike steel alternatives. They’re suited to highly corrosive environments including frequent exposure to water and cleaning agents.

Abbott Nutrition

Brief

Abbott nutrition required hygienic door solutions, windows and transfer hatches for its new manufacturing facility. The factory it the country’s fifth facility under Nestle and is considered to be among the company’s most advanced worldwide.  

Solution

Dortek supplied hygienic fire rated and non fire rated doors across the facility. Our seamless GRP doors are hygienic, easy to clean and do not harbour bacteria making them ideal for infant formula facilities. 

Nestle, Philippines

Brief

Nestle required hygienic door solutions, windows and transfer hatches for its new manufacturing facility. The factory it the country’s fifth facility under Nestle and is considered to be among the company’s most advanced worldwide.  

Solution

Dortek supplied hygienic fire rated and non fire rated doors, fire rated transfer hatches and high speed doors across production areas. Our seamless GRP doors are hygienic, easy to clean and do not harbour bacteria making them ideal for food facilities. We also supplied hygienic fire rated windows between the production lines and the wet process areas for maximum visibility across the facility. 

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